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Metrology Solutions for Car Body Construction
ZEISS is a one-stop partner for systematic quality assurance in car body construction: From measurement and inspection technology to the fixtures up to quality data management and service. All products and services from ZEISS are compatible with each other – for maximum quality and productivity.
ZEISS Car Body Solutions Portfolio

C // Component Manufacture in Car Body Construction
ZEISS AICell trace with AIMax cloud
Correlation-free in-line measuring cell for real-time process monitoring of complex characteristics and ramp-up support starting with the first manufactured part.
C // Component Manufacture in Car Body Construction
ZEISS AICell with AIMax cloud
In-line measuring cell for 100 % real-time process monitoring of very complex characteristics like welded nuts behind sheet metal or rivets.
C // Component Manufacture in Car Body Construction
ZEISS AICell with AIMax
In-line measuring cell for 100 % real-time process monitoring of complex geometric characteristics with maximum robustness.
E // Complete Car Body
ZEISS In-line Fixed Sensors: ZEISS AIMax In-line und ZEISS BestFit
Fixed sensors enable solutions for a wide range of measuring jobs, including extremely quick feature measurements, position detection and production control tasks.
E // Complete Car Body
ZEISS AICell trace with AIMax cloud
Correlation-free in-line measuring cell for real-time process monitoring of complex characteristics and ramp-up support starting with the first manufactured part.
E // Complete Car Body
ZEISS AICell with AIMax
In-line measuring cell: capture gap and flush on the entire car body with attached parts like doors, fenders, hood and trunk lid.
E // Complete Car Body
C // Component Manufacture in Car Body Construction
ZEISS AIBox with ZEISS Loading System
Full-surface digitization. Manual loading system comprises pallet tables and modular fixtures for hang-on parts.
B // Press Shop
ZEISS AIBox
Full-surface digitization, measurements of functional dimensions and features along with CAD comparisons – at-line.
A // Toolmaking
D // Series and Analysis Measuring Center
ZEISS CARMET
Analysis and correlation measurements on body shells and hang-on parts as well as finished vehicle analysis with tactile sensors – offline.
D // Series and Analysis Measuring Center
ZEISS CALIGO
The ZEISS offline software for freeform surfaces, digitization, simulation and analysis in car body construction. Meanwhile, the integrated ZEISS PiWeb software ensures professional reporting.
D // Series and Analysis Measuring Center
ZEISS T-SCAN Scanning System
Manual 3D digitization with a hand-held scanner and tracker – offline.
D // Series and Analysis Measuring Center
ZEISS PRO with ZEISS EagleEye
Analysis, correlation and series measurements of body shells, hang-on parts as well as analyses of finished vehicles with the multi sensor measuring system, tactile and optical sensor ZEISS EagleEye – offline in the measuring center.
A // Toolmaking
ZEISS T-SCAN Scanning System
Manual 3D digitization of the press part mold with a hand-held scanner and tracker.
G // Final Assembly
ZEISS AICell with AIMax
In-line measuring cell in final assembly: capture gap and flush on the finished vehicle on wheels.
F // Paint Work
ZEISS AICell with AIMax
In-line measuring cell once paint work is completed: capture flush and gap on the entire car body with mounted parts like doors, fenders, hood and trunk lid.
C // Component Manufacture in Car Body Construction
ZEISS AIBox flex and ZEISS Fixture Systems
Robot-based modular measurements and digitization of side parts and fenders.System comprises the optical sensor ZEISS COMET Pro AE, a seventh axis and a rotary table.
B // Press Shop
ZEISS ABIS inline
Random sampling for surface inspections of pressed parts – at-line.
B // Press Shop
ZEISS ABIS atline
Random sampling for surface inspections of pressed parts – at-line.
H // Quality Data Networking
ZEISS PiWeb / PiWeb cloud
Visualize, store, analyze, exchange and network measurement data anywhere, even at different global sites.
A // Toolmaking
B // Press Shop
C // Component Manufacture in Car Body Construction
D // Series and Analysis Measuring Center
E // Complete Car Body
F // Paint Work
G // Final Assembly
H // Quality Data Networking
